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Test leads with banana plug
Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug
  • Test leads with banana plug

Test leads with banana plug


The significance of the stackable banana plug test lead is that you can plug multiple banana plugs into the same banana jack. Elastic materials are added to the raw materials, not the hard and smooth plastics that you find in some other types of cables. The wire is very soft and easy to use. Every electronic technician should own these high-quality cables.

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The significance of the stackable banana plug test lead is that you can plug multiple banana plugs into the same banana jack. Elastic materials are added to the raw materials, not the hard and smooth plastics that you find in some other types of cables. The wire is very soft and easy to use. Every electronic technician should own these high-quality cables.

The elastic PVC material greatly improves the durability and flexibility of the lead, thereby preventing the plastic insulation layer from having "memory" characteristics after a long period of winding. The plug can be easily inserted into other wires for testing. When you need to test many circuits in sequence, you can complete a lot of testing work alone. The banana plug can be used easily and snugly with conventional meters.

Banana Plug Test Lead Cable material (material):


Outter jacket material: PVC
Clip material:Nickel-plated Zinc Alloy
Conductor: Copper wire  
 

Banana Plug Test Lead Cable features (characteristics):


1. Add elastic material to the new raw material, which has strong elasticity, soft wire, strong conductivity, and good insulation performance
2. Own brand logo imprinted with non-slip design.
3. Easy to operate and durable.
4. Oil resistance and corrosion resistance.
5. Different colors are used to avoid wiring errors and facilitate identification during wiring.
6. Factory direct sales, competitive prices.
 

Banana Plug Test Lead Cable appearance (structure):


A set of products contains 5pcs 4mm stackable double-headed banana plug test leads, designed with an insulated plastic cover and is engraved with a non-slip logo, which is safe and easy to install. There are five banana plug cable test leads of different colors, which can easily identify the measurement results.
 

How the Banana Plug Test Lead Cable works (principle):


Both ends of the test lead are stackable 4mm banana plugs. You can plug multiple banana plugs into the same banana socket. The banana plug test lead can be connected to a multimeter or various accessories to complete different electrical or laboratory electrical test tasks. Very suitable for automotive, motorcycle electrical testing, electronic applications and small and medium current testing.


Product production process:

Wire pulling---Soldering conductors with two metal 4mm banana plugs---Injection mold for the complete plugs---Finished cable Test---Packing in cartons


Product model (specification parameters):

Model: 3041
Color: red, green, yellow, black, white(can custom)
Plug size:4mm
Voltage/Current:1000V/15A
Length: 0.5m,1m,2m(can custom)
Wire: 0.35mm²,0.5mm²,1mm²,1.5mm²,2mm²,2.5mm²,4mm²


Product Usage:

Banana plug test leads have gradually been applied to industrial equipment, teaching equipment, power testing, radio models, medical equipment, automotive testing, audio equipment and other fields due to their excellent electrical performance, simple assembly method, and low-priced finished products.
 
Model No. Photo Description
1 4mm Stackable Colorful Banana Plug to Crocodile Alligator Clips Heavy Duty Test Leads
2 4mm Straight Banana Plug to Test Hook Test Leads 
3 4MM Straight Banana Plug Test Leads
4 4mm Stackable Banana Plug to Alligator Clips Test Leads
5 4mm Stackable Through Hole Banana PlugThrough hole to Alligator Clips Test Leads
6 4mm Straight Banana Plug to Crocodile Alligator Clip Heavy Duty Test Leads
7 4mm Straight Banana Plug to Alligator Clip Test Leads 
8 Bed-of-Nails Alligator Clip to Safety Banana Plug Test Lead
9 4MM Straight Banana Plug To Safety Banana Plug Test Leads
10 4mm Safety Straight Male to Male Heavy Duty Banana Plug Test Leads
11 4MM Safety Male to Female Heavy Duty Banana Plug Test Leads
12 4MM Straight Safety Banana Plug To Right Angle Safety Banana Plug Test Leads
13 4MM Right Angle Safety Banana Plug To Heavy Duty Alligator Clip Test Leads
14 4MM Safety Right Angle Male Banana Plug to Bed-of-Nails Alligator Test lead
15 4MM Right Angle Safety Banana Plug To Test Hook Test Leads
16 4MM Dual Right Angle Safety Banana Plug Test Leads
17 4MM Safety Banana Plug Test Leads
18 4mm Banana Plug to Test Hook Test Leads 
19 Kelvin Clip Probes with 4MM Safety Male Banana Plug Test Lead
20 4mm Mini stacking banana plug to alligator clip test lead 4mm Mini stacking banana plug to alligator clip test lead
21 Mini 4mm Stacking Banana Plug Test Lead Cable Mini 4mm Stacking Banana Plug Test Lead Cable
22 Minigrabber Test Clip test hook To Stacking Banana Plug cable Minigrabber Test Clip test hook To Stacking Banana Plug cable
23 4MM Banana Plug to Alligator Clip Test Lead 4MM Banana Plug to Alligator Clip Test Lead
24 Safety 4mm Banana Plug to Bed of Nails Clip Test Lead Safety 4mm Banana Plug to Bed of Nails Clip Test Lead
25 Mini Grabber Stackable 4MM Banana Plug to Test Hook Cable Lead
26 Safety Electrical Double-ended 4MM Sheathed Stackable Banana Plug Test Lead For Digital Multimeter
27 Safety Electrical Double-ended 4MM Retractable Sheath Stackable Banana Plug Test Lead For Digital Multimeter
28 Heavy Duty 1000V 15A Protective Banana Plug Male to Female Test Lead
29 MC4 Solar Clamp Test Lead Set
  Solar MC4 to 4mm Test Lead Set
Our main products are Test leads,Test lead kits,Test lead holder,Banana plugs,retractable test leads with banana plugs,bnc test lead kit,etc
 

Why Choose NUELEAD As Your Banana Plug Test Lead Cable Supplier

 
NUELEAD was established in 1994 and has accumulated more than 28 years of experience in product manufacturing. Using high quality new raw materials that meet environmental protection requirements, the stability of our produced products are guaranteed. In order to ensure product quality,our factory implements division of production areas and strictly guarantees the quality and quality control of the entire process of products from raw materials-drawing cables-cutting cables-assembly-welding-injection molding-inspection-packaging. NUELEAD provides logo, product appearances, cable colors and packaging customization services for more than 100 customers, and has a wealth of customization experience. Just because of the unique private customization services, NUELEAD can make your independent brand personalized customization win the bid again and again. You can negotiate business through any online chat way or video software you like, such as Skype, WhatsAPP, Wechat, and we can complete the order payment through the most convenient payment methods you think. After receiving the goods, if there is any product quality problem, we will provide you with free replacement service the first time, and the on-call after-sales service ensures customers without any worry.


Banana Plug Test Lead Cable factory
Banana Plug Test Lead Cable company



 

Banana Plug Test Lead Cable: The Helpful Guide for Importers

 
 

What Are Electric Banana Plug Test Leads?


Dual banana plug cable are available in a range of insulator options, lengths and colors to suit for all testing needs, with easy connection (just plug in and out, no need to turn on the device), low contact resistance, soft conductors, and good insulation performance. The use together of macthed special test leads and special protection test devices will greatly improve the efficiency of on-site debugging. In addition, stackable banana plug test leads are also suitable for instrumentation matching, laboratories and other test debugging places, electrical measurement and high-voltage professional testing. The test lead wire is made from a bundle of thin conductive copper wire coated with a PVC or silicone jacket as insulation. This provides wire protection as well as the flexibility needed for any application. The two most important factors to consider when choosing test lead wire are wire insulation and wire twisting. NUELEAD offers a variety of insulation options including materials such as Silicone, PVC and Silicone rubber.
 

What Are Banana Plug Test Leads Used For?


Dual banana plug cable is made of metal and plastic, durable and safe to use. Five colors for easy identification of measurements. Often used in school physics labs to assemble circuits quickly and cheaply. They can be used to connect components to wires. It is an ideal electronic component for multimeters and other instruments to test electronic products. Useful for connecting components or other parts to wires.

Banana to banana test leads is very soft and working very well. It is a good test cable for your laboratory. Every electronics technician should have these cables. The sturdy banana plugs and insulation material greatly improve durability and flexibility, and the beautiful insulation material and banana plugs are easy to match. Use common desktop power supply or common  instrument and test sockets.


banana plug test leads used for
 

How Do You Test for Banana Plug Test Leads?


1. Observe whether the drum spring of the joint part of the banana plug cable appearance can be rotated and whether it fits perfectly with the insulating part.

2. Observe whether the conductor part of the banana plug lead appearance is exposed, whether the conductor is smooth and soft, and whether the color is bright,whether it fits perfectly with the insulating part.

3. Insert a 4mm banana plug at one end into the female socket at the other end, check whether the banana plug meter lead is smooth and unobstructed, and experience whether the plugging force meets the standard.

4. Insert a 4mm banana plug at one end into the hole socket of the multimeter, and observe whether it can be inserted and pulled out normally. If there is obvious clogging, then it is not suitable. If it can be inserted normally, observe whether there is obvious exposed metal part, if there is, it will cause a safety risks
 

How Do You Test a Voltmeter Banana Plug Lead?


· 4mm banana plug test leads are made of high quality copper material which are soft, flexible and durable.
· Banana plugs are stackable. You can plug more than one banana plug into the same banana socket.
· 5 colors make it easy to distinguish them during your use.

4mm Stackable Banana Plugs

4mm Stackable Banana Plugs
These banana plugs are stackable. You canplug more than one banana plug into the samebanana socket.

Copper Soft Wires
Banana plug test lead kit are made of high quality copper material which are soft, flexible and durable.

Easy Connecting
Banana plug multimeter leads are easy to connect a multimeter or various accessories to complete different electrical or laboratory electric testing works.
 

What Gage Wire for Banana Plug Test Leads


The value in front of AWG (such as 24AWG, 26AWG) indicates the number of holes that the wire passes through before forming the final diameter. Thicker wire has better physical strength and lower resistance, but the thicker the wire, the more copper is needed to make the cable, which can make the cable heavier, harder to install and more expensive too. The challenge in cable design is to use the smallest possible diameter wire while maintaining the maximum capacity of the wire at the necessary voltage and frequency.

The conventional wire gage of 4mm banana plug cables are:

18AWG, OD2.8mm, 24/0.19BC, 0.68mm²
16AWG, OD3.1mm, 26/0.25BC, 1.28mm²
14AWG, OD3.5mm, 41/0.25BC, 2mm²
12AWG, OD4.1mm, 65/0.25BC, 3.19mm²
10AWG, OD5mm, 74/0.3, 5BC. 23mm²

Stackable banana plug leads of other wire sizes can be customized upon your request.
 

Can the Banana Plug Test Lead Be Used As a Cable?


Banana plug meter leads is what we often call the control cable, which is suitable for signal transmission and control circuit in other electrical equipment such as instruments. The instrument cable is suitable for the AC rated voltage below 500V, the long-term working temperature does not exceed 70 °C, and the laying temperature is not lower than 0 °C.

Power cables include various insulated power cables for transmission and distribution of electrical energy, and are suitable for urban underground power grids, power stations, industrial and mining enterprises with various voltage levels of 1-500KV and above, and internal power supply wires for crossing rivers and seas. Power cables with high voltage levels are mainly used to transmit and distribute high-power electrical energy cable products.

The instrument cable has no voltage level, it is low voltage, the core conductor is thin, and some have shielding performance.

Power cables are divided into high-voltage cables, medium-voltage cables and low-voltage cables. The wire diameter is generally thicker and the range of use is relatively wide.
 

What Are the Types of Banana Plug Test Leads?


NUELEAD can customize all kinds of 4mm banana plug cables. This head type has developped six series of products. In addition, there are many other different head types and developping head types, please check our website catalogue.Such as banana plug to alligator clip test leads,2mm stacking banana plug cables... As long as you provide product specifications, NUELEAD has specialized technicians who can make molds for you.


type of banana plug test lead
Which Standards Should the Banana Plug Test Lead Meet?


Safety: As with the requirements of the power supply, 4mm stackable banana plug test leads must meet strictly safety level requirements due to their direct contact with large voltages, especially the requirements of the international IEC1010 voltage and category, i.e. CATI, CAT II, CAT III or CATIV . Other requirements of IEC1010 also involve transient testing, dielectric withstand voltage, or testing to verify that the product has adequate insulation and meets requirements for current, electrical clearance, exposed metal probes, and shock resistance. Good quality test probes, along with important personal protective equipment such as gloves and glasses protection, form part of the personal protective measures defined in the NFPA70E standard.
 

Why Do You Need a Banana Plug Test Lead?

 

Stacking banana plug patch cord are pass through so you can plug another set of leads in and have two active pairs at the same time. That would allow you to quick use another style lead without having to plug and re-plug leads in.These stackable banana plug leads are convenient to use for different purpose of use. Red cables and black cables make people easy to distinguish. It also has a smooth feeling when you touch it.

Add this to your meter bag, when you need a third hand, or have to test many circuits sequentially, this is an absolute necessity. Rubber insulation and the banana plugs match easily with a regular Desktop power supply or a regular meter.
 

Precautions for the Operation and Use of the Banana Plug Test Lead?


Electrical testing is a rigorous and meticulous work, and insulation resistance testing is of course no exception. In addition to the above-mentioned requirements for many aspects of the test lead, there are still some details that have not been paid attention to in the specific operation and use, even completely. Minor notes that are overlooked. Among them, the following four situations should be paid attention to.

(1) The two banana plugs wire cannot be touched or twisted together, and should be connected separately; the banana plug cables cannot be placed on the device under test, other metal objects or leads, nor can they be dragged on the ground; during the whole test process, Hands and other parts of the body are not allowed to touch the test circuit and relevant parts of the object under test. This is because the insulation defect of the 4mm banana plug wire, the close distance between the two wires or the formation of equivalent parallel resistance through the mutual coupling of other conductive objects, the coupling and leakage of the test wire to the ground, etc. will have a certain degree of influence on the measurement results.

(2) When using the insulation resistance meter to test the insulation resistance of high-voltage equipment, two people must share the responsibility. One of them must wear insulation gloves and shoes, and hold the insulation rod connected with the "L" test wire to the object to be measured. The "L" banana plug lead is timely overlapped and removed from the test point of the other person; the other person is responsible for shaking the insulation resistance meter and reading the test data.

(3) When testing insulation resistance near live equipment, if the banana plug meter leads needs to be moved for the purpose of the test, a special person must be set up to monitor it. The purpose is to prevent the test line from touching the live body and causing personal and equipment safety accidents.

(4) There should not be a strong electromagnetic field near the banana plugs cables (strictly speaking, it should also include the meter itself and the measured object), that is, conductors with large currents, electromagnetic equipment and components, radio frequency signal devices, etc., so as not to interfere with the insulation test.
 

How to Choose Banana Plug Test Leads?


High-quality banana plug extension leads have the characteristics of low contact resistance, soft wires, and good insulation properties. There are strict requirements for the use of ambient temperature, conductor structure and withstand voltage.

Use environment:

1. Ambient temperature -25℃-85℃;
2. The relative temperature is 98% 40℃.


Structure:
1. The banana plug multimeter leads is divided into three parts: special plug, connecting wire and insulating handle.
2. The wire body consists of:

(1) 2.5mm2--Φ0.10×315×1 (current type);
(2) 2.1mm2--Φ0.10×266×1 (voltage type);
(3) 1.6mm2—Φ0.10×203×1 (ordinary type).


Technical indicators

1. Wire withstand voltage: >2KV;
2. Temperature: -30℃~90℃ to maintain softness;
3. Regular energization current: 10A ~ 15A;
4. Contact resistance: <1.5mΩ;
5. Plug life: >50,000 times or more;
 

Are Stackable Banana Plug Cables Available in Plain Pvc and Elastic PVC?


Banana plug jumper cables are divided into ordinary materials and elastic materials. PVC material is the most widely used plastic product at present, and it has many advantages. Polyvinyl chloride has good electrical insulation properties, can be used as low-frequency insulation material, and its chemical stability is also good. The thermal stability of PVC products is poor, and long-term heating will cause decomposition, release HCl gas, and make PVC discolored, so its application range is narrow, and the operating temperature is generally between -15 and 55 degrees.

The PVC elastic material used by NUELEAD reduces the hardness of PVC and strengthens its elastic properties by adding elastic material to PVC. It has excellent properties of high tension, high tensile force, toughness and aging resistance, and the operating temperature is generally between -30°C and 90°C.
 

Can the Banana Plugs Be Customized in Different Colors, Lengths and Logos?


NUELEAD provides OEM. Different colors, lengths and logos about stackable banana plug cable can be customized.

We have tried the color customization of the alligator clip test leads and the customer is very satisfied with the customized color. 
customized Test leads with banana plug
The length and wire gauge can be customized according to your needs. Usually, the product length of 0.5m and 1m sells better.
Regarding logo customization, NUELEAD has professional mold masters who can customize products for you. We will provide product renderings for your confirmation before opening the mold. After the sample production is completed, send the sample to confirm, we can design the packaging paper card for you free of charge, and then mass production after the final confirmation.
    
Customized banana plug patch cords follow product customization, make the original general requirements refined, refined and specialized, and customize specific product performance according to different requirements. On the basis of the original extensive requirements, it has achieved more refined requirements and expanded the product range. NUELEAD will provide strong technical support for the professional requirements of higher performance, more representative and professional, such as higher cycle times and softer structure.
 

Can You Make a 3.5mm Eurorack Head Shape?


NUELEAD has already released 3.5mm stackable cables like stackable banana plug cable, which are also selling very well. 

If you have other products that you want to make into a stacked structure, we can design and make them for you. Some customers want to make male and female stackable products of Dupont needles, and we are already developping them. NUELEAD has a professional R&D team and equipment to complete the project.

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